الفهرس | Only 14 pages are availabe for public view |
Abstract Due to the significant decrease in energy resources and increasing its cost in recent years, governments and institutions concerned with the provision of energy saving researches in various fields and in every possible ways to get energy saving by simplest and least expensive means and tlJa1 what has been studied ia tius research. In the present study, a small model of hydraulic system was designed to study using new means to save energy consumed in the circuit by adding a frequency inverter to control the rotating speed of AC motor, which drives the hydraulic circuit pump. So, the pump discharge can be controlled. Also, a helical spring was used to act on the hydraulic cylinder piston resulting a variable load with piston displacement. A mathematical model of hydraulic circuit components was built to study the different cases of saving energy consumption in the circuit theoretically by using computer software for simulation (Simulink) included in program (Matlab). In the theoretical model, the piston speed was decreased with the load increasing by measuring the hydraulic cylinder pressure to control the frequency inverter which decreases the pump discharge instead of opening of the relief valve. This behavior is required in many practical applications such as in excavators and loaders arms, when it raises the load to reach its unloading position on the trucks. Also, it is required in the fork of electrical lifting cranes inside the stores and robot handling arms inside the factories where” its moving speed is reduced gradually before reaching to the stroke end to reduce the moment of inertia and to obtain high accuracy in reaching to the desired location. The theoretical cases were applied experimentally. The theoretical results were compared with the experimental results. It was found that the theoretical and the experimental results are convergent, which proves the effectiveness of the theoretical simulation model. The theoretical simulation model was utilized to eliminate the measuring of the hydraulic cylinder pressure by calculating the values of hydraulic cylinder pressure during the piston stroke and calculating the corresponding values of pump discharge. These values were saved in the computer to control the frequency inverter. So, the cost and problems of measurement were eliminated. The simulation model by computer with the frequency inverter were utilized also, to calculate the required values of pump discharge to achieve the desired values of piston speed during its stroke with the values of the force acting on the piston to maintain the reliefvalve closed and it does not open during the piston stroke. The calculated values of pump discharge were saved in the computer to control the frequency inverter and thus, the resulting losses are due to friction and leakage only and the maximum possible efficiency is obtained |