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Abstract The most important challenges in the Fourth Industrial Revolution (4IR) in improving quality control of production lines are big data exchange, real-time monitoring and optimization of industrial control systems. For example, data exchange among devices is an essential component of operational processes in smart factories to show the state of production, the rate of energy consumption, the lack of materials, customer requests, and product quality. These challenges require employing modern technologies such as Artificial Intelligence, Big Data analytics, Machine-to-Machine (M2M) communication and IoT to be overcome. This thesis tackles the problems of improving the quality control of industrial components and tuning various controllers automatically and remotely. More specifically, determining: - an online model for self-tuning Proportional-Integral-Derivative (PID) controller parameters in real time-domain. - Stand-alone tunning model for Fractional order Proportional-Integral- Derivative (FOPID) controller on AVR system based on Industrial Internet of Things (IIoT) layers. Solutions to these problems are based on developing, implementing and incorporating swarm intelligence optimization algorithms to controllers and enabling communication with the system using IIoT to be controlled remotely. from this perspective, the main contributions of the thesis are: • Proposed an architectural model for determining the online self-tuning PID controller parameters using an enhanced version of Harris Hawks Optimization Algorithm (EHHOA) and IIoT. The simulation results of the proposed algorithm are compared with various algorithms: classical Harris Hawks Optimization (HHO)” Algorithms, Particle Swarm Optimization (PSO) and Ziegler-Nichols (Z-N). The proposed algorithm gave satisfactory results during the adjustment of the PID controller. • Proposed an IIoT architectural model to replace the traditional strategy of tunning based on FOPID parameters for real-time optimization in AVR system by integrating customized Chaotic Whale Optimization Algorithm (CCWOA) to automatically display the results and enable the remote control to users. |