الفهرس | Only 14 pages are availabe for public view |
Abstract Fluid flow model is considered and coupled with the equations of heat transfer to improve the solidification model. However, fluid flow modeling needs extensive computations. So a tool is needed to select the suitable model scope according to the allowed deviation of the model results from those of the experiments. This thesis discusses the effect of different casting parameters such as casting configuration, casting position, melt superheat, mould preheat and filling rate on the following features: complete filling, filling pattern, cooling curves, solidification time, casting porosity and finally the microstructure observation. A plate shaped casting is selected for experimentation in both vertical and horizontal positions. Mould filling experiments are executed using colored water to validate the filling pattern. A group of pure aluminium specimens are cast to examine the different casting parameters. A comparative study is made between the experimental results, a model considering fluid flow and an ordinary model assumes instantaneous filling case. Based on the results, a map is suggested to divide the space of casting parameters solution set into two regions; recommended and not recommended fluid flow modeling. |